Versatile thanks to an enormous range of applications
Whether small or very large quantities, delicate, coarse or very short cables, with the multitalented Alpha 520 you are ideally equipped for every challenge.
Crimp to Crimp
Alpha 520
Optimized for high mix production, the Alpha 520 is ideal for customers producing various batch sizes and a wide range of wire lengths, cross sections, and end designs.
Highlights
Simple operation and efficient use guaranteed
The intuitive control system enables the operator to produce a wide variety of jobs with minimal training. The optimized operating concept ensures even more efficient and safe setup.
An investment that ensures your success for years to come
Durable design, spare parts availability and flexible technology ensure sustainable profitability. With Komax Services, customers can maximize their return on investment even further.
Promote automation now and in the future
The modular platform and modern basic software of the Alpha 520 make it easy to integrate future automation technologies and network solutions.
High-level quality
With unique quality controls and standardized processes, the Alpha 520 offers fully automated and precise processes that help you ensure the reliability and quality of your products.
Modular system
Experience Flexibility
Process Modules
C1340
The C1340 crimp module for fully automatic wire processing machines ensures low reject rates through CFA+/CFA crimp force monitoring and high productivity thanks to short changeover times.Learn moreProcess Modules
C1360
In addition to efficiency and precision, the C1360 crimp module for Alpha and Gamma wire processing machines offers convenient automatic crimp height adjustment.Learn moreProcess Modules
C1370
The C1370 crimp module for fully automatic wire processing machines ensures low reject rates through the CFA+/CFA crimp force monitoring and high productivity thanks to short changeover times.Learn moreProcess Modules
S1441
With the S1441 seal module, the insertion of industry-standard seals and mini seals has been significantly increased in terms of processing speed, stability and quality.Learn moreProcess Modules
X1582
The X1582 twisting unit twists strand ends precisely from a wire cross section of 0.03 mm² and twisting strands from 2mm in preparation for the subsequent tinning process.Learn moreProcess Modules
X1585
The X1585 fluxing/tinning module applies tin to strand ends precisely, reliably and lead-free. A wide range of applications is covered thanks to various tin nozzles.Learn moreProcess Modules
X1592
The X1592 sleeve module is HMI-ready and offers high flexibility and process stability. It can process over 70 different sleeve types on one module.Learn moreProcess Modules
AEH-LS
The AEH-LS ferrule module crimps loose ferrules on pre-stripped wires. The wire is easily inserted and a sensor monitors the presence of a ferrule.Learn moreQuality Tools
Komax 341
The Komax 341 crimp height measurement device measures terminals up to a height of 8 mm and compares them with the target crimp height. If there is no match, production will not start.Learn moreQuality Tools
Komax 345
The high-quality, digital Komax 345 microscope enables the control of stripping and crimping quality, even with miniature terminals and the smallest wire cross sections.Learn moreQuality Tools
Q1140
The Q1140 high-voltage spark tester for fully automatic wire processing machines checks wire insulation for the smallest needle holes and microscopic cracks.Learn moreQuality Tools
Q1210
The Q1210 precision measuring module for wire processing machines measures pull-out forces of 20 to 1000 N with a pull-out speed of up to 200mm / min.Learn moreQuality Tools
Q2205
As a module in a wire processing machine, the Q2205 measurement device measures with a defined pull-out speed of 25 or 50mm/min the pull-out forces of 20 to 500 N.Learn moreQuality Tools
Q1250 scalable
As a basic version, the scalable Q1250 module offers testing of the stripping as well as the crimp and seal. All quality features are comprehensively tested in the full package.Learn moreMarking Systems
M1630 Jet
The M1630 Jet inkjet printer enables fast, flexible line printing with short changeover times. Operation takes place directly via the machine control.Learn moreMarking Systems
Komax 26
The Komax 26 hot-stamping printer has two manually adjustable stamping wheels, each with 16 characters, and prints wires from 1.3 to 6 mm outer diameter.Learn moreWire Handling
F1110
The F1110 wire feed system for fully automatic wire processing machines (Alpha and Gamma) unwinds loose wire rings and wire drums evenly and easily.Learn moreWire Handling
F1150
This automatic, low tension wire feed system, F1150 enables the processing of both thin, flexible strands and thicker, tension-sensitive wires such as coaxial cables.Learn moreWire Handling
F1160
The F1160 prefeeder enables efficient and wire-friendly feeding of thin, rigid, flexible and solid wires into a wire processing machine.Learn moreWire Handling
ads 119
With its simple lifting mechanism and powerful, quiet motor, the ads 119 wire feed system is particularly suitable for unwinding medium-heavy reels up to 100 kg.Learn more
Technical data
| Specification name | Specification value |
|---|---|
| Wire cross section min. | 0.13 mm² |
| Wire cross section max. | 6 mm² |
| Wire length, single-sided processing min. | 20 mm |
| Wire length, processing on both sides min. | 20 mm |
| Wire length, processing on both sides (optional from) min. | 20 mm |
| Wire length max. | 12000 mm |
Downloads
- Alpha 520
PDF | English | 8.9 MB
- Alpha 520
PDF | German | 8.9 MB
- Alpha 520
PDF | Japanese | 3.1 MB
- Alpha 520
PDF | Chinese | 16.5 MB
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Gamma 450 - the compact, fully automatic wire processing machine - processes crimps and seals on both sides with a wire cross section of 0.13 –4 mm².
Crimp to CrimpAlpha 530
The fully automatic Alpha 530 wire processing machine for crimping and seal insertion on both sides meets high quality requirements for wire cross-sections of 0.13 – 6 mm².