Small or large volumes, automation beginners or professionals all have the same challenge: digitalization and optimization of wire processing processes. Digital services, including the training opportunities of the Komax Academy, are designed to meet this challenge. Their added value lies in the fact that they can be scaled and configured to a high degree and that the tailor-made solution can be optimally integrated into the existing production process.

An assisted decision-making process offers the best conditions for the desired performance of maximum-capacity, highly available machines. Our global network of specialists in the wire processing industry stands for comprehensive consulting and solution concepts. With the right service offering, they accompany the entire, partly digital decision-making process from the production concept to the selection of the corresponding products and choice of the appropriate financing model.

Our virtual 3D showroom offers our customers a possible entry to their evaluation process. Whether it concerns our machines for special tasks in automated wire processing or complex machines for comprehensive production processes, the virtual showroom delivers an authentic customer experience 24/7. The advantages of digitalized processes and services can be understand in a very transparent way.  

360° views using virtual reality and a touchscreen make it possible to playfully discover, examine and understand the machines, which are visualized in 3D models, and how they function. Explanations, graphics and videos can be accessed for further information. For a personal exchange of information, you can make an appointment online for a date convenient for you.

The Komax Connect performance and analysis dashboard provides process and status data in real time for all networked Komax machines at different locations. This innovative IoT solution logs, analyses and visualizes all data relating to quality, performance and machine availability, so that:

• Production batches are fully traceable
• Quality data is monitored and, if necessary, adjusted from a central location
• Problem areas and their causes can be easily identified and permanently rectified

The combination of current and extensive historical production data enables straightforward machine analyses in order to systematically impact production:

• Simple, automatic detection of anomalies and abnormalities
• Schedule condition-based maintenance
• Performance comparison of several locations or machines in real time
• Detailed error and performance analysis based on the respective articles produced
• Creation of reports and statistics at the touch of a button

There is also great potential for improvement in monitoring parameter-based quality assurance. Fine-tuning the parameters increases quality, prevents errors and interruptions and thus contributes significantly to increasing the profitability of the machines. If faults reach their defined threshold values, the portal sends alerts and push messages. This enables preventive intervention for fault diagnosis and long-term correction of the cause.

The combination of the open communication standards such as OPC UA und MQTT with the Komax network software MIKO / WPCS allows Komax Connect to manage and analyze all machine data across different manufacturers via a common user interface.