Three pairs of blades with optional incision monitoring (ACD)
The already integrated three blade pairs cover the entire cross-section range, which enables production without changeover. The ACD continuously checks the quality.
Harness Manufacturing
Zeta 640
Thanks to their five (Zeta 640) or eight (Zeta 650) process modules, Zeta 640/650 can process up to 36 wires without changeover, from batch size 1 and just-in-time.
Sorting and binding batches in one process step
If desired, the bundler wire deposit can be tied up and sorted in the correct order, and the wires can be prepared for further processing separately according to sequences or batches.
Wire changer with up to 36 wires in cross section
The automatic wire changer provides up to 36 different wires from the entire cross-sectional area, thus enabling efficient processing without changeover. This covers, for instance, the wide variety of control cabinet designs.
High performance with 3 shuttles working in parallel
With three shuttles working in parallel, fully automatic production is guaranteed just-in-time and from batch size 1– with consistently high quality.
Bundled wires with optional tube labeling
To simplify processing, wires are bundled as required. Up to two inkjet printers automatically mark the wires in black and another color.
Process Modules
CM 1/5 GS
With the ferrule module CM 1/5 GS, up to five different ferrules on strap in different lengths can be processed with a Quadro crimp design.Learn moreProcess Modules
CM 04 Duo
The sequenceable ferrule module CM04 Duo crimps up to two loose ferrules with large cross-sections of 4 and 6 mm² on pre-stripped wires with a Quadro crimp design.Learn moreMarking Systems
M1630 Jet
The M1630 Jet inkjet printer enables fast, flexible line printing with short changeover times. Operation takes place directly via the machine control.Learn moreMarking Systems
M1650 Tube
The M1650 tube marking module prints marker tubes and pushes them onto the wire. The module is designed for machines in the new Zeta 6x0 range.Learn moreProcess Modules
AEH-LS
The AEH-LS ferrule module crimps loose ferrules on pre-stripped wires. The wire is easily inserted and a sensor monitors the presence of a ferrule.Learn moreProcess Modules
C1370
The C1370 crimp module for fully automatic wire processing machines ensures low reject rates through the CFA+/CFA crimp force monitoring and high productivity thanks to short changeover times.Learn moreProcess Modules
X1582
The X1582 twisting unit twists strand ends precisely from a wire cross section of 0.03 mm² and twisting strands from 2mm in preparation for the subsequent tinning process.Learn moreProcess Modules
S1441
With the S1441 seal module, the insertion of industry-standard seals and mini seals has been significantly increased in terms of processing speed, stability and quality.Learn moreQuality Tools
Q1250 scalable
As a basic version, the scalable Q1250 module offers testing of the stripping as well as the crimp and seal. All quality features are comprehensively tested in the full package.Learn moreProcess Modules
X1585
The X1585 fluxing/tinning module applies tin to strand ends precisely, reliably and lead-free. A wide range of applications is covered thanks to various tin nozzles.Learn moreProcess Modules
Schunk
The Schunk process module enables wires to be compacted with ultrasound. As an alternative to ferrules, compacting is increasingly being used for control cabinet construction.Learn more
| Specification name | Specification value |
|---|---|
| Shortest wire length for one-sided processing | 85 mm |
| Shortest wire length for two-sided processing | 240 mm |
| Wire length (standard tray) max. | 3000 mm |
| Strip length side 2 max. | 25 mm |
| Strip length side 1 max. | 25 mm |
| Wire outer diameter max. | 6 mm |
