Harness Manufacturing
Omega 840
The Omega 840 / 850 wire assembly machine automatically produces wire harnesses with individual wires with cross-sections of 0.13 –2.5 mm² as well as twisted wires.
Feeder for twisted wire
The twisted wires produced on a Sigma, for example, are fed by means of a cassette and automatically removed by the double rotary gripper.
Efficient assembly of twisted wires
Two insertion heads insert the twisted wires into the housing correctly, fully automatically, precisely and without user intervention.
TPMS optical measuring system for correct measurement of terminals
Twisted wires are measured with the TMPS optical measuring system and the angle is aligned to ensure fully automatic, correct insertion.
Precise wiring harness assembly with twisted wires
The Omega 8xx series produces pallets of fully assembled single and twisted wire harnesses fully automatically and extremely efficiently.
| Specification name | Specification value |
|---|---|
| Wire cross section (twisted pair) min. | AWG26 |
| Wire outer diameter (twisted pair) max. | 0.063 in |
| Cycle time per loading (twisted pair) | 2.2 – 4.4 sec |
| Shortest wire length for one-sided processing | 9.45 in |
| Shortest wire length for two-sided processing | 11.81 in |
| Shortest wire length, double-sided jumper connection | 11.81 in |