Omega 840 Harness Manufacturing Komax #1
Harness Manufacturing

Omega 840

The Omega 840 / 850 wire assembly machine automatically produces wire harnesses with individual wires with cross-sections of 0.13 –2.5 mm² as well as twisted wires.

Highlights

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Omega 840 - Feeder for twisted wire

Feeder for twisted wire

The twisted wires produced on a Sigma, for example, are fed by means of a cassette and automatically removed by the double rotary gripper.

Omega 840 - Efficient assembly of twisted wires

Efficient assembly of twisted wires

Two insertion heads insert the twisted wires into the housing correctly, fully automatically, precisely and without user intervention.

Omega 840 - TPMS optical measuring system for correct measurement of terminals

TPMS optical measuring system for correct measurement of terminals

Twisted wires are measured with the TMPS optical measuring system and the angle is aligned to ensure fully automatic, correct insertion.

Omega 840 - Precise wiring harness assembly with twisted wires

Precise wiring harness assembly with twisted wires

The Omega 8xx series produces pallets of fully assembled single and twisted wire harnesses fully automatically and extremely efficiently.


Technical data

Measurement system for technical specifications
Omega 840 specifications
Specification nameSpecification value
Wire cross section (twisted pair) min.0.13 mm²
Wire outer diameter (twisted pair) max.1.6 mm
Cycle time per loading (twisted pair)2.2 – 4.4 sec
Wire cross section (twisted pair) max.0.75 mm²
Shortest wire length for one-sided processing240 mm
Shortest wire length for two-sided processing300 mm