Additional functions such as automatic secondary locking
An individually developed tool automatically closes the secondary locking mechanism of the plug housing. The tool can be integrated as an additional function.
Harness Manufacturing
Omega 745
In contrast to Omega 740/750, the Omega 745/755 machines are also equipped with a fully automatic conveyor system for depositing the wire harnesses.
Uninterrupted production thanks to flexible housing track system
Up to four different housing types can be fed at the same time. This ensures the efficient loading and unloading of the housings and finished wire harnesses while the machine is running.
Monitoring of the insertion process using force sensors
The terminal housing is fed into a track. The insertion gripper monitors the insertion force and checks that the terminals are correctly locked.
Careful interim storage of wire harnesses before further production
The finished wire harnesses are collected in a custom-made track of any length until they are unloaded by the operator for further processing.
Process Modules
S1441
With the S1441 seal module, the insertion of industry-standard seals and mini seals has been significantly increased in terms of processing speed, stability and quality.Learn moreProcess Modules
C1370
The C1370 crimp module for fully automatic wire processing machines ensures low reject rates through the CFA+/CFA crimp force monitoring and high productivity thanks to short changeover times.Learn moreQuality Tools
Q1250 scalable
As a basic version, the scalable Q1250 module offers testing of the stripping as well as the crimp and seal. All quality features are comprehensively tested in the full package.Learn moreProcess Modules
CM 1/5 GS
With the ferrule module CM 1/5 GS, up to five different ferrules on strap in different lengths can be processed with a Quadro crimp design.Learn moreProcess Modules
CM 04 Duo
The sequenceable ferrule module CM04 Duo crimps up to two loose ferrules with large cross-sections of 4 and 6 mm² on pre-stripped wires with a Quadro crimp design.Learn moreMarking Systems
M1630 Jet
The M1630 Jet inkjet printer enables fast, flexible line printing with short changeover times. Operation takes place directly via the machine control.Learn moreMarking Systems
M1650 Tube
The M1650 tube marking module prints marker tubes and pushes them onto the wire. The module is designed for machines in the new Zeta 6x0 range.Learn moreProcess Modules
AEH-LS
The AEH-LS ferrule module crimps loose ferrules on pre-stripped wires. The wire is easily inserted and a sensor monitors the presence of a ferrule.Learn moreProcess Modules
X1582
The X1582 twisting unit twists strand ends precisely from a wire cross section of 0.03 mm² and twisting strands from 2mm in preparation for the subsequent tinning process.Learn moreProcess Modules
X1585
The X1585 fluxing/tinning module applies tin to strand ends precisely, reliably and lead-free. A wide range of applications is covered thanks to various tin nozzles.Learn more
| Specification name | Specification value |
|---|---|
| Shortest wire length for one-sided processing | 240 mm |
| Shortest wire length, double-sided jumper connection | 300 mm |
| Shortest wire length, double-sided jumper connection max. | 540 mm |
| Shortest wire length, complex loading min. | 300 mm |
| Shortest wire length, complex loading max. | 760 mm |
| Wire length (standard tray) max. | 3000 mm |
